< HANDS ON TRAINING

 


HANDS ON TRAINING

 

 

     In Conjunction with the TIA Convention at Planet Hollywood!

Bringing Tortilla Making Excellence To You

May 26,27,28,29 of 2027 - Las Vegas NV

Give your business the competitive advantage that comes from having your staff really understand
all the important aspects of tortilla making (both flour and corn)

Taught by top experts in our industry, this 3-day
Hands-On production class will give you
the opportunity to:
* Actually mix your own dough while trying different formulations, then
* Bake your own tortillas in a commercial-grade oven, and
* See the finished results of the different formulations.

You
'll also learn the science behind why & how tortillas turn out the different ways they do, properties of different flour types and additives, and learn how to trouble-shoot your own finished products !

QUESTIONS: Contact Jim Kabbani - E-mail:  [email protected] 

              REGISTER:                                 HOTEL: Planet Hollywood                 
          $795 per per person                                 Special TIA rate $105 a Night and NO RESORT FEE
                  click HERE                                       To book your room click HERE

                                                               
             NOTE: "HOC" Refers to Hands On Class

 

 


NOTE: private versions of this class can be customized & taught on-site at your plant;
Please e-mail jkabbani@tortilla-info,com)                                               
 

 

Receive a Certificate of Completion!           Receive a USB with All Class Materials (English & Spanish)                                                             


 
                                                                                  
Course Syllabus & AGENDA  

Dr Kirk O’Donnell, Lead Instructor    

Day one  - Wednesday, May 26

8:00 to 8:30     Orientation, Welcome and course objectives
                       Participant Introductions

8:30 to 9:15     Defining tortilla quality: 

�       What makes a good product

�       How do we measure and describe product defects?

9:15 to 10:15    Flour tortilla formulation:

�       Common ranges of ingredients

�       How to create and modify a formulation

10:15 to 10:30     Break

10:30 to 11:30     Wheat Milling and Flour:

�       How flour is produced

�       Why flour quality changes

�       How to measure and adjust for quality variations to

   produce consistent quality of dough and finishing product.

11:30 to Noon    Preparations for Expo- Assigned questions


 

Day two- Thursday, May 27

8:00 to 8:45        Application of Enzymes, Emulsifiers, and Gums in flour tortillas

�       Definition and sources

�       Benefits of using

�       Labeling concerns

�       Observe demonstrations

8:45 to 9:30      Chemical leavening:

�       Understand the �magic� of baking powder

�       Understand options when using baking powders

�       Observe demonstrations

9:30 to 10:30        Control of the mixing process

�       Objectives of mixing

�       How to manage the process when flour changes

�       How to control water temperature and dough temperature

�       How to choose the right mixer for the job

10:30 to 10:45     Break

10:45 to Noon        Flour Tortilla Production after mixing

�       Hot-press, die cut, and hand stretch options

�       Equipment available

�       Controlling the process

 

Day 3: Friday, May 28

 8:00 to 8:30          Preparations for hands-on activities

�       Assign teams and responsibilities

�       Orientation to kitchen

 

8:30 to 12:15       Hands-on production of flour tortillas- Ingredient variations on Hot-pressed tortillas

 

12:15 to 1:00 PM    Lunch break

 

1:00 to 2:30 PM    Post-lab and Score class:

�       Teams present products made this morning

�       Understand causes and effects of variations

�       How might changes in formulation and process improve?      

2:30 to 2:45 PM     Break

2:45 to 4:00 PM     Traditional process of corn tortilla production

�       Selection of corn

�       Corn cooking, steeping, washing, and grinding

 

4:00 to 5:00 PM       Use of pre-cooked corn flour (masa flour)

�       How it is made

�       Available options

�       Advantages and disadvantages

5:00 to 5:30             Demonstration of corn cooking

5:30 PM                   Adjourn


Day four - Saturday, May 29

 8:00 to 9:00        Hands-on corn cooking

�       Participate in formulating and doing a corn cook

�       Observe demonstrations of differences in cooking

temperature, steeping time, and formulation

9:00 to 10:00      Hands-on production of corn tortillas

�       Wash, drain, and grind

�       Divide and form

�       Bake and observe

10:00 to 10:15     Break

10:15 to 10:30     Post-lab comments

10:30 to Noon     Flour and corn tortilla troubleshooting

12:00 PM            Awarding of Certificates / End of program / GROUP PHOTO

 

  

 

 

 

 

 

 

 

 

 

 

 

Tortilla Industry Association     el: 800-944-6099    fax: 800-944-6177    Contact TIA